高级检索

    富氧技术对烧结过程燃料燃烧及CO排放的影响数值模拟

    Numerical Simulation of the Impact of Oxygen Enrichment Technology on Fuel Combustion and CO Emissions During Sintering

    • 摘要: 在我国推进落实“双碳”目标的背景下,CO减排技术的研发与优化已成为烧结工序的重要研究方向。基于计算流体动力学(CFD)技术,分别构建了燃料颗粒燃烧模型和烧结机模型,通过数值模拟研究了O2浓度对燃料颗粒燃烧及烧结料床燃烧过程的影响。结果表明,对于燃料颗粒而言,提高O2浓度能够显著改善燃料的完全燃烧条件,提升燃料燃烧效率并降低CO排放量。然而,在烧结工序中,O2浓度对燃料燃烧行为的影响较为复杂。烧结料床内部燃料燃烧同时受到料层传热及O2浓度的双重影响,提升O2浓度会导致燃料着火点降低,进而延长高温带宽度,并增大不完全燃烧对于O2的消耗。当O2浓度提升幅度较小时,燃料不完全燃烧比例升高,当O2浓度提升至23%,烧结燃烧效率下降至94.4%,烧结温度降低,燃烧产物中CO的浓度显著增加。随着O2浓度的进一步提高,O2浓度和料层温度的协同作用优化了CO二次燃烧的动力学条件,烧结过程燃烧效率得以提升,CO排放浓度显著降低。当O2浓度提高至27%以上时,燃烧效率超过94.9%,对于提升烧结工序燃料利用效率和降低烧结烟气CO排放浓度具有显著的优化作用。

       

      Abstract: Against the backdrop of China′s "Dual Carbon", CO emission reduction technologies are crucial in the sintering process. We employed Computational Fluid Dynamics (CFD) to develop separate models for the combustion of fuel particles and for sintering machines. Numerical simulations were conducted to study the effects of oxygen concentration on fuel particle combustion and the combustion process within the sintering bed. For fuel particles, increasing oxygen concentration effectively improves conditions for complete combustion, enhances fuel combustion efficiency, and reduces CO emissions. Higher oxygen levels promote more thorough oxidation reactions, ensuring a greater proportion of fuel conversion to carbon dioxide (CO2) rather than carbon monoxide (CO). However, the influence of oxygen concentration on fuel combustion behavior during sintering is more complex. Internal fuel combustion in the sintering bed is simultaneously affected by heat transfer and oxygen concentration within the material layer. Increasing oxygen concentration leads to a lower fuel ignition point, extending the high-temperature zone and increasing oxygen consumption due to incomplete combustion. When the increase in oxygen concentration is small, the proportion of incomplete fuel combustion increases. This is because the additional oxygen initially promotes faster ignition but does not sufficiently support complete combustion throughout the sintering bed layer. Consequently, when the oxygen concentration reaches 23%, the sintering combustion efficiency decreases to 94.4%, the sintering temperature drops, and the CO concentration in the combustion products increases. This phenomenon highlights the delicate balance between oxygen availability and combustion dynamics during sintering; insufficient oxygen results in incomplete combustion and increased CO emissions. Further oxygen concentration increases, combined with rising layer temperature, optimize the kinetic conditions for CO secondary combustion. This indicates that excess oxygen supports initial combustion and facilitates further CO oxidation to CO2 in the high-temperature regions of the sintering bed. Consequently, the sintering combustion efficiency improves, and the CO emission concentration decreases. When the oxygen concentration is increased to above 27%, the combustion efficiency exceeds 94.9%, significantly optimizing fuel utilization efficiency during sintering and reducing CO emission concentration in the sintering flue gas. This indicates a threshold oxygen concentration beyond which the benefits of enhanced combustion efficiency and reduced emissions become pronounced. These findings highlight the importance of carefully controlling oxygen levels during sintering to achieve both energy efficiency and environmental goals. This study provides valuable insights into how oxygen concentration improves combustion efficiency and reduces emissions during sintering, contributing to energy efficiency and environmental protection in industrial applications.

       

    /

    返回文章
    返回