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    高炉冶炼粉尘湿法回收金属锌研究进展

    Research Progress on Wet Recovery of Zinc Metal from Blast Furnace Smelting Dust

    • 摘要: 高炉冶炼粉尘富含锌等有价金属,具有较高的毒害性,其高效清洁回收利用兼具环境和经济效益。湿法处理技术因其操作灵活、选择性高及能耗低,成为锌回收领域的研究热点。系统梳理了酸法、碱法和氨法浸出体系的技术特点与研究进展。酸法浸出中锌浸出率可达80%~95%,但Fe3+、Al3+等杂质共溶导致后续净化成本高。碱法浸出对锌氧化物选择性好,但对铁酸锌等稳定相的浸出率低,且存在设备腐蚀问题。氨法浸出通过锌氨络合物实现高选择性,浸出率达85%~92%,同时杂质元素如Fe、Al溶出率均小于5%,但氨挥发损失与再生难题限制其应用。近年来,物理场强化技术通过调控反应动力学显著提升了锌的浸出效率。此外,多段逆流浸出与离子液体萃取等创新工艺的耦合应用,进一步实现了锌的高纯回收。然而,粉尘中锌赋存形态(如铁酸锌、硅酸锌)的复杂性仍制约其浸出效率。未来研究需结合矿物相重构与绿色浸出剂设计,闭路循环工艺,推动湿法技术向高效、低碳和经济化方向升级,助力冶金固废资源化的可持续发展。

       

      Abstract: As an important secondary resource of the iron and steel industry, blast furnace smelting dust is rich in valuable metals such as zinc and also contains potentially toxic elements. Its efficient and clean recycling is economically valuable and contributes to environmental protection. Hydrometallurgy has become a research hotspot in the field of dust recycling due to its operational flexibility, high selectivity, low energy consumption, and environmental compatibility. This paper reviews the research progress in zinc leaching technology, systematically analyzes the process characteristics and main bottlenecks of acid, alkaline, and ammonia leaching methods, discusses the innovative approaches such as physical field enhancement and process coupling, and anticipates future directions for technology development. The results show that the efficiency of acid leaching of zinc can reach 80% − 95%, but it has poor adaptability to highly alkaline and silica-alumina-rich materials, and is often accompanied by the co-solubilization of impurities such as Fe3+ and Al3+, which increase the difficulty of subsequent purification. The alkali method exhibits excellent selectivity for zinc oxide. However, its leaching rate stability is system-dependent, and its capacity for amphoteric metals is limited. Additionally, equipment corrosion remains a challenge. The ammonia method achieves high selectivity through the formation of zinc-ammonia complexes, with a leaching rate of 85% − 92%, and the dissolution rate of impurity elements such as Fe and Al is below 5%. However, challenges related to ammonia evaporation loss and the complexity of its recycling and reuse limit its application prospects. In recent years, physical field enhancement technologies (e.g., ultrasonic, microwave, and electric fields) have effectively improved zinc leaching efficiency by modulating reaction kinetics and optimizing mineral phase transformations. For example, ultrasonic cavitation enhances interfacial mass transfer through mechanical vibration and cavitation effects, significantly shortening the reaction time. The magnetic field promotes the transformation of ferromagnetic mineral phases, enhancing the selective release of valuable metals. The electric field guides electron migration, enabling the preferential dissolution of specific metals. In addition, the combined use of innovative processes such as multi-stage countercurrent leaching and ionic liquid extraction has enhanced both the recovery rate and purity of zinc. However, technical challenges remain, such as the complex chemical speciation of zinc in dust (e.g., iron zincate, zinc silicate) and the need for optimizing system energy efficiency. In the future, efforts should integrate the design of mineral phase reconstruction with the development of green leaching agents. A closed-loop recycling process should be established, along with the construction of a multi-technology synergy and intelligent control system. These efforts aim to achieve high efficiency, low carbon emissions, and economic upgrading of hydrometallurgy, while promoting the resource utilization and sustainable development of metallurgical solid waste. Ultimately, this will help achieve the synergistic goals of minimization, resource recovery, and harmlessness.

       

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