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    钠锂冰晶石高效转化回收锂的研究

    Efficient Conversion and Recovery of Lithium from Sodium-Lithium Cryolite

    • 摘要: 退役磷酸铁锂电池黑粉中有价元素的回收是当下重要的研究方向之一,其回收工艺以湿法为主。湿法浸出的有价金属浸出液中通常含有铜、铝、氟等杂质离子,有价金属产品转化前的溶液净化必不可少,特别是铝离子。高效除铝过程中最大程度地避免锂的物理吸附损失和化学共沉淀损失是研究焦点。中和沉淀法是除铝常用方法,但沉铝渣中存在不可忽视的锂吸附量;冰晶石除铝法适用于酸性环境,除铝产物结晶度高,锂吸附损失少,但用于含锂溶液时易生成含锂冰晶石,造成相当量的锂共沉淀损失。本研究旨在通过湿法工艺实现钠锂冰晶石(Na1.5Li1.5AlF6)中锂的回收,解决冰晶石除铝的分离难题。提出了在NaF溶液中Na1.5Li1.5AlF6向Na3AlF6和LiF转化的方法,进一步针对Na3AlF6与LiF固体混合物的分离,提出利用Na+的同离子效应,在含Na2SO4的H2SO4介质中选择性溶解LiF的方法。数据表明,当NaF浓度为45 g/L、转化温度为70 ℃、液固比为15 mL/g、时间为3 h时,Na1.5Li1.5AlF6能完全转化为Na3AlF6与LiF;当初始H2SO4溶液浓度为90 g/L、H2SO4溶液中Na+浓度≥8 g/L、溶解温度为20~30 ℃、液固比为15 mL/g、时间为1 h时,Na3AlF6未溶解,而LiF完全溶解。通过转化−分离两步法,实现了Na1.5Li1.5AlF6中铝在Na3AlF6固相富集和锂向液相迁移的分离目标。为含锂冰晶石中Li的有效回收提供了解决思路。

       

      Abstract: The recovery of valuable metals from spent lithium iron phosphate (LFP) black mass has garnered significant attention, with hydrometallurgy serving as the dominant recycling strategy. The leachate derived from hydrometallurgical processes typically contains impurity ions such as copper, aluminum, and fluoride, necessitating purification prior to the recovery of valuable metals. In particular, the efficient removal of aluminum ions while minimizing lithium loss via physical adsorption and chemical co-precipitation remains a critical challenge. While neutralization precipitation is a conventional method for aluminum removal, the resulting precipitate exhibits non-negligible lithium adsorption. Alternatively, cryolite precipitation can be employed in more acidic environments to produce highly crystalline aluminum-bearing precipitates with lower lithium adsorption; however, in lithium-rich solutions, it tends to form lithium-containing cryolite (Na1.5Li1.5AlF6), leading to significant lithium losses. To address this limitation, this study proposes a novel hydrometallurgical approach to recover lithium from Na1.5Li1.5AlF6. The process involves converting Na1.5Li1.5AlF6 into a solid mixture of Na3AlF6 and LiF in a NaF solution, followed by selective dissolution. Specifically, a sulfuric acid medium containing sodium sulfate was developed to selectively dissolve LiF while inhibiting Na3AlF6 dissolution via the common ion effect. Experimental results demonstrated that complete conversion of Na1.5Li1.5AlF6 was achieved under the following conditions: NaF concentration of 45 g/L, 70 ℃, liquid-to-solid (L/S) ratio of 15 mL/g, and a reaction time of 3 h. The resulting filtrate could be recycled after NaF replenishment. Subsequently, selective leaching of LiF was achieved with an initial sulfuric acid concentration of 90 g/L, Na+ concentration ≥ 8 g/L, 20–30 ℃, L/S ratio of 15 mL/g, and a duration of 1 h. Through this two-step process, effective aluminum-lithium separation was realized, with aluminum enriched in the solid Na3AlF6 phase and lithium transferred to the liquid phase for subsequent recovery. This work provides a viable strategy for the efficient extraction of lithium from cryolite precipitates in spent battery recycling.

       

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