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    基于加压反应强化的锂电固废循环利用技术进展

    Innovative Applications of Pressurized Technologies in Spent Lithium-Ion Battery Recycling: Advances in Characterization and Recovery

    • 摘要: 在全球能源转型与“双碳”目标推动下,锂电固废循环利用对保障资源供给安全与降低环境污染风险意义重大。加压技术凭借其改变热力学平衡、强化动力学过程以及反应效率高等优势,近年来在相关领域受到广泛关注。系统综述了加压技术在锂电固废循环利用中的研究进展,尤其关注其在有价金属提取、材料再生制备及失效材料修复等方面的应用。具体来说,在有价金属提取方面,加压酸浸、氨浸及氧化浸出等技术受到关注,显著提升了锂、钴、镍等有价金属的回收效率;在材料再生制备方面,加压技术(水热法)可用于从净化后的浸出液中合成锂离子电池正极材料及其他高附加值功能材料;而在失效材料修复方面,加压技术则主要用于失效正极材料的补锂修复,以恢复其电化学性能。此外,针对加压过程原位表征难度大、相关表征技术缺失的现状,总结了原位同步辐射、拉曼光谱等先进表征技术在加压过程原位表征方面的研究进展。当前,加压过程存在热力学数据匮乏、机理认知不足,表征技术缺乏以及设备成本高等问题,未来应着重开展基础理论研究,完善热力学数据库,建立健全多维、多尺度原位表征方法体系,并耦合清洁能源,研发低成本设备。基于加压技术的创新突破,有望推动锂电固废循环利用领域低碳高效发展。

       

      Abstract: Driven by the global energy transition and the "dual-carbon" goals, the efficient recycling of spent lithium-ion batteries (LIBs) is of great significance for securing critical metal resources and mitigating environmental impacts. Pressurized technology, which alters reaction thermodynamic equilibria and enhances kinetics under elevated temperature and pressure, offers a promising approach for spent LIB recycling and has garnered significant attention in this field. This review systematically summarizes recent advances in the application of pressurized technology for recycling spent LIBs, with a particular focus on three key areas: valuable metal extraction, synthesis of high-value materials, and direct regeneration of electrode materials. In terms of valuable metal extraction, technologies such as pressurized acid leaching, ammonia leaching, and oxidative leaching exhibit remarkable effectiveness in enhancing the extraction of valuable metals. These methods significantly improve the leaching efficiency and selectivity of critical metals such as lithium, cobalt, and nickel. The high-temperature, high-pressure environment accelerates reaction rates, enables reactions that are non-spontaneous under ambient conditions, and reduces reagent consumption. Beyond metal extraction, pressurized technology, primarily the hydrothermal method, facilitates the short-path, high-value utilization of spent LIBs. Purified leachates can be directly employed as precursors for the synthesis of functional materials, such as cathode precursors and metal oxides, thereby upgrading waste into valuable products. Regarding direct regeneration, hydrothermal repair presents a compelling alternative to traditional energy-intensive solid-state calcination. This approach allows for an effective relithiation of degraded cathodes such as LiFePO4, LiCoO2, and ternary materials (e.g., NMC) under milder conditions. The liquid-phase environment ensures uniform lithium-ion diffusion, leading to more homogeneous repair, superior recovery of electrochemical performance, lower energy consumption, and specific capacities comparable to those of pristine materials. Furthermore, to address current challenges such as the difficulty of in-situ characterization and the lack of suitable characterization technologies for pressurized processes, this review also highlights advancements in in-situ characterization techniques. The integration of specialized reactors with powerful tools such as synchrotron radiation X-ray diffraction (XRD), X-ray absorption spectroscopy (XAS), and Raman spectroscopy enables real-time observation of phase transitions, valence changes, and crystal growth during pressurized processes, offering unprecedented insights into reaction mechanisms. Despite the promising laboratory-scale successes, the industrial application of pressurized technologies still faces challenges, including insufficient thermodynamic data for novel and mixed materials, inadequate mechanistic understanding, lack of robust in-situ characterization techniques, and high equipment costs. Future development should prioritize establishing comprehensive thermodynamic databases, developing multi-dimensional and multi-scale in-situ characterization methods, innovating reactor designs for lower energy consumption and cost, integrating pressurized processes with clean energy sources to reduce the carbon footprint, and developing low-cost, corrosion-resistant materials for reactors. This review concludes that pressurized technology holds significant potential for enabling closed-loop and sustainable recycling of spent LIBs.

       

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