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    普鲁士蓝正极材料生产废水有价资源循环利用及零排放

    Resource Recovery and Zero-Discharge of Prussian Blue Cathode Material Production Wastewater

    • 摘要: 近年来,钠离子电池因其低成本、高安全性以及良好的低温性能而备受关注,其中普鲁士蓝正极材料因具备较高的能量密度而极具发展潜力。然而,目前全球范围内尚无普鲁士蓝正极材料生产废水的有价资源循环利用及零排放处理技术。在验证传统处理技术处理效果差的基础上,提出“靶向沉淀−多膜协同−定向循环”复合新工艺,实现了该废水中有价资源绿色低碳循环利用及零排放处理。首先CaCl2与Na2SO4、Na3C6H5O7发生复分解反应,随后Na2CO3与Ca3(C6H5O7)2发生反应,实现Na3C6H5O7的高纯度回收,最后通过2次膜过滤实现了Na4Fe(CN)6在普鲁士蓝正极材料生产过程的循环利用。实验结果表明,第一次复分解反应中CaCl2最佳投加量为21 mg/mL;第二次复分解反应的最佳工艺条件为Na2CO3与Ca3(C6H5O7)2摩尔比为3.0、Na2CO3溶液质量分数为25%、pH为10.5、反应温度为75 ℃、反应时间为30~40 min。在此优化条件下,Na3C6H5O7的回收率高达99.6%,Na4Fe(CN)6可直接回用于普鲁士蓝正极材料生产过程。研究结果可为钠离子电池普鲁士蓝正极材料生产废水的循环利用及零排放处理提供基础数据和方法参考。

       

      Abstract: In recent years, sodium-ion batteries have attracted much attention due to their low cost, high safety, and excellent low-temperature performance. Among the candidate electrode materials, Prussian blue-based cathode materials show great potential for application due to their high energy density. However, there is currently no universally established technology for the recovery of valuable resources and the zero-discharge treatment of wastewater from the production of these materials. Addressing the limitations of traditional technologies, this study proposes a novel process characterized by "targeted precipitation–multi-membrane synergy–directional recycling" to enable resource recovery and zero-discharge wastewater treatment. The system involves two metathesis reactions and a two-stage membrane filtration process. In the first metathesis reaction, calcium chloride is used as a precipitating agent to react with sodium sulfate and sodium citrate in the wastewater. The optimal dosage of calcium chloride was determined to be 21 mg/mL through parametric optimization experiments. After solid-liquid separation, a filtrate containing sodium ferrocyanide and a mixed filter residue composed of calcium sulfate and calcium citrate were obtained. In the second metathesis reaction, sodium carbonate was used as a conversion agent for the mixed filter residue. The optimal conditions were determined to be: a sodium carbonate to calcium citrate ratio of 3:1, a 25% sodium carbonate solution, pH 10.5, a reaction temperature of 75 ℃, and a reaction time of 30–40 min. The filtrate then undergoes two-stage membrane filtration, during which ferrocyanide and chloride ions are effectively retained. Specifically, sodium ferrocyanide is recycled as a raw material for Prussian blue cathode production, while the remaining solution is treated by reverse osmosis to separate salts, and the resulting purified water is reused. Concurrently, the filter residue containing calcium sulfate and calcium citrate is repeatedly washed and separated to yield a residue mainly composed of calcium sulfate and calcium carbonate. Finally, the filtrate is evaporated and crystallized to yield a white powder mainly composed of sodium citrate. The recovery rate of sodium citrate exceeds over 99.6%, and sodium ferrocyanide can be directly reused in the production process under the optimized conditions. This work provides essential data and methodological guidance for resource recovery and zero-discharge wastewater treatment in the production of Prussian blue cathode materials for sodium-ion batteries.

       

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