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    退役光伏组件物理法分选技术

    Physical Sorting Technologies for End-of-Life Photovoltaic Modules

    • 摘要: 全球光伏产业快速发展推动了退役光伏组件回收成为资源循环与环境保护的关键环节。预计到2030年,全球累计退役光伏组件报废量将达800万吨。退役光伏组件中富含硅、银、铜等高价值资源,但其中的重金属及有机物若处理不当,会导致严重的环境污染。分选技术作为退役光伏组件回收的关键预处理环节,目前主要包括传统物理分选与智能分选两类。传统物理分选(如高压静电分选、涡流分选、磁选、重力分选)虽然能够实现基础的物料分离,但对于细微物理性质差异的物料分选精度有限,主要应用于细小物料(2~20 mm)分离,且依赖人工调节。智能分选技术通过机器视觉、深度学习算法及精准定位系统,实现了基于物料本质特征的高精度识别,扩展了分选物料的尺寸范围,突破了传统技术对单一物理属性的依赖。研究表明,智能分选与传统方法的协同应用可显著提升回收效率,并有效降低二次污染风险。当前的技术瓶颈在于传统方法适用范围有限,以及智能技术存在的数据积累不足与成本较高等问题。未来,应通过传统技术的智能化升级和智能系统的模块化设计,结合政策支持与标准化体系建设,推动分选技术向高效化和精准化方向发展,为退役光伏组件的绿色回收与资源高值化利用提供技术支撑。

       

      Abstract: End-of-life (EOL) photovoltaic (PV) modules are becoming an important secondary resource stream, and their safe, efficient recycling strongly depends on the performance of sorting technologies during the pretreatment stage. This review examines sorting technologies for EOL PV modules with the aim of clarifying the roles, application ranges, and limitations of traditional physical sorting and intelligent sorting, and identifying technical directions for improving recycling efficiency and reducing secondary pollution. Based on recent research and engineering practice reports, the paper classifies current sorting routes into traditional physical processes—such as high-voltage electrostatic separation, eddy current separation, magnetic separation, and gravity separation—and intelligent sorting systems driven by machine vision, deep learning algorithms, and precision positioning equipment. The literature is synthesized to compare these routes in terms of separable material types, particle-size ranges, dependence on manual parameter adjustment, and the distinguishability of materials with subtle differences in properties such as conductivity, density, or surface characteristics. Reported data on recovery and purity of product streams, operating stability, and control complexity are used to summarize the typical roles of different sorting technologies within complete EOL PV recycling flowsheets. The results of the review indicate that traditional physical sorting is suitable for the basic separation of glass and metallic fractions and has advantages in process simplicity and robustness, but it is generally restricted to fragments in the range of 2–20 mm and to systems in which materials exhibit pronounced differences in physical properties. These routes have limited capacity to handle laminated structures and components with similar compositions, and they usually require frequent manual tuning to maintain stable recovery and purity. Intelligent sorting technologies can identify wafers, glass, ribbons, and backsheets at the single-particle level by analyzing intrinsic optical and morphological features, expanding the applicable size range and reducing reliance on manual operation. Studies further suggest that coupling intelligent recognition and actuation modules with electrostatic, magnetic, or gravity separation units improves overall separation precision and decreases the risk that hazardous or high-value components may enter inappropriate product streams. From the comparative analysis, the main technical bottlenecks are identified as the narrow applicability and low adaptability of traditional physical processes, along with the high equipment cost, the requirement for large, high-quality datasets, and system integration challenges associated with intelligent sorting. The review concludes that future development should focus on upgrading conventional lines through the integration of intelligent perception and control, designing modular intelligent sorting units that can be flexibly combined with different pretreatment and separation processes, and coordinating technological innovation with policy measures and standardization. These directions are expected to support higher-efficiency, lower-pollution sorting systems and promote the sustainable and high-value utilization of EOL PV modules.

       

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