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    煤矸石大规模地面流态化充填采空区技术与应用

    Technology and Application of Large-Scale Surface Fluidized Backfilling of Coal Gangue in Goafs

    • 摘要: 煤矸石采空区浆体充填作为固废规模化无害处置的低成本技术,是解决矿区固废堆存难题的重要路径。然而,复杂采空区环境下的充注机理不明确及工程适配性不足,严重制约了该技术的工业化推广。本文聚焦煤矸石地面流态化充填全流程,系统评述了可充空间量化、浆体流变学特性、长距离输送稳定性及环境安全防控等关键环节的研究进展。在此基础上,构建了涵盖“采空区空间量化−浆体制备−管道输送−钻孔充注−风险防控”的完整技术框架。在理论层面,通过解析采空区覆岩破坏规律与空隙演化特征,提出了可注性分区评价模型,实现了有效充注空间的精准表征;揭示了高浓度矸石浆液在多孔介质中的非牛顿流体属性与扩散堆积演化规律。在装备与工艺层面,研发了集成智能控制平台、模块化制浆系统及基于分布式光纤声学传感(DAS)的管道实时监测系统,攻克了复杂工况下浆体长距离安全输送与堵塞预警技术。在环境影响方面,建立了长周期充填对地下水稳定性影响的综合评价体系。工程实践表明,该成套技术在陕北某煤矿成功转化,建成了处置能力达200万t/a的示范工程,显著提升了固废资源化利用水平,为煤炭基地迈向矿井矸石“零排放”提供了关键技术支撑与科学指导。

       

      Abstract: As a low-cost technology for large-scale harmless disposal of solid waste, gangue slurry backfilling in goafs is an important solution to the challenge of solid waste accumulation in mining areas. However, the industrial application of this technology has been severely hindered by two interrelated issues: the fundamental mechanisms governing the injection of gangue slurry into complex goaf environments remain poorly understood, and the engineering adaptability of slurry injection in different underground spatial zones remains insufficient. Focusing on the entire process of surface fluidized backfilling of coal gangue, this paper systematically reviews the research progress in key aspects, including void space quantification, slurry rheological properties, long-distance transport stability, and environmental safety control. On this basis, a complete technical framework is established, encompassing five key stages: goaf void quantification, slurry preparation, pipeline transport, borehole injection, and risk prevention and control. From a theoretical perspective, this study systematically investigates overburden failure behavior and the resulting evolution of void space in response to goaf backfilling. First, a zonal injectability evaluation model is proposed to provide a precise quantitative characterization of the effective backfillable volume, moving beyond qualitative assessments. Second, the study reveals the complex transport and deposition mechanisms of high-concentration coal gangue slurry, treating it explicitly as a non-Newtonian fluid. The analysis focuses on elucidating its diffusion patterns and the subsequent accumulation and packing behavior within the porous medium of the fractured goaf. From the perspective of equipment and process optimization, key technological breakthroughs have been achieved through the development of an integrated intelligent control platform, a modular slurry preparation system, and a real-time pipeline monitoring system based on distributed acoustic sensing (DAS) technology. These advances effectively address the long-standing challenges of ensuring safe long-distance transport and providing reliable blockage warning for gangue slurry under complex operating conditions. Regarding environmental impacts, this study establishes a comprehensive evaluation system for quantifying the long-term effects of goaf backfilling on groundwater stability. The practical engineering application of this integrated technology has been successfully demonstrated at a coal mine in northern Shaanxi Province, where a large-scale demonstration project capable with an annual disposal capacity of 2 million tonnes has been commissioned. This achievement represents a significant improvement in the resource utilization of solid waste and, more importantly, provides both the technical foundation and scientific guidance necessary for coal production bases to achieve the goal of zero gangue discharge at mine sites.

       

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